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Timing setup for the Hacker Master Brushless Controllers

Please, pay careful attention to the following instructions before you start to work with your new motor and speed controller.

Connections:

The speed controller can be connected to the motor by direct soldering or with high quality connectors.

Always use new connectors, which should be soldered carefully to the cables and insulated with Heat shrink tubing. It is possible to extend the cables to the motor battery pack up to a maximum of 8 inches. Deans Ultra or other high quality connectors are recommended for connecting the motor battery pack to the controller.

  • Solder Controller to the Motor wires
  • Solder appropriate connectors to the Battery wires
  • Insulate all Solder connections with Heat Shrink Tubing.
  • Plug the connector into the receiver throttle channel.

Installing the Controller:

Install the speed controller in the model so that it is isolated from vibration and shock, using Velcro or double sided foam tape. Allow space around it for cooling. Make sure that there is sufficient cooling of the motor and speed controller by ducting air through adequate cooling holes from the outside airflow. Main power packs should be connected at one attempt. Locate the controller to Avoid multiple touches of the connectors when installing a fresh motor battery pack

Reversing the motor direction achieved by exchanging the position of any two wires connected to the motor.

Setting the Timing Mode

It is possible to change the timing on this generation of speed controllers.

All controllers are supplied in Timing Mode 1 (Optimized for Hacker Brushless Motors). If you are using a different brand of motor, set the right timing for optimal efficiency for your type of brushless motor.

  • Timing Mode 1 – (2-5 degrees) optimum timing for Hacker Brushless Motors
  • Timing Mode 2 – (10 degrees) optimum for Aveox or Astro motors and for Maximum RPM on Hacker Brushless Motors
  • Timing Mode 3 – (18 degrees) optimum timing for Phaser, Mega, Plettenberg and for Maximum RPM on Aveox, Astro motors
  • Timing Mode 4 – (30 degrees) optimum timing for AXI, Köhler or Actro motors and for Maximum RPM on Phasor, Mega, Plettenberg motors

How to change the Timing Mode:

  • Switch "On" the transmitter and move the stick to "full throttle"
  • Connect the main power pack and turn on the receiver switch (if used)
  • Wait 5 seconds, you will hear 1 or 2 "beeps" (Brake Mode)
  • Wait next 5 seconds
    • You will hear a 5 time single "beep"- Mode 1 (beep...beep...beep...beep...beep)
    • 5 time two "beeps" – Mode 2 (beep,beep...beep,beep...beep,beep...etc.)
    • 5 time three "beeps" – Mode 3 (beep,beep,beep...beep,beep,beep...etc.)
    • 5 time four "beeps" – Mode 4 (beep,beep,beep,beep...beep,beep,beep,beep...etc.)
  • Set the Timing Mode by moving the throttle stick to position "close", while between the 1st and 5th "Beeps" of the desired Timing Mode.
  • Confirmation of New timing mode, single "beep" (brake on); double "beep" (brake off)
  • The Timing Mode is now memorized , that means it will not change after disconnecting the motor battery pack.
  • If you want to change the Timing Mode again, disconnect the motor battery pack. Repeat the procedure.

Setting the Switching Frequency of the Controller

It is possible to change the switching frequency on this generation of speed controllers. (Note: the MAS06-3P, MAS18-3P and the MAS30-3P cannot be changed)

All controllers are supplied with 8 kHz Switching Frequency (Optimized for Hacker Brushless Motors). If you are using a different brand of motor, set the right frequency for optimal efficiency for your type of brushless motor.

  • Frequency Mode 1 – (8 kHz) optimum for Hacker Brushless Motors.
  • Frequency Mode 2 – (16 kHz) for Aveox, Astro, Plettenberg, Phaser, Mega motors.
  • Frequency Mode 3 – (32 Khz) for Köhler ,Actro

How to change the Frequency Mode:

  • Switch "On" the transmitter and move the stick to "full throttle"
  • Connect the main power pack and turn on the receiver switch (if used)
  • Wait 5 seconds, you will hear 1 or 2 "beeps" (Brake Mode)
  • Wait next 5 seconds you will hear the Timing beeps, Wait ….after Mode 4 Timing ?? you will hear a:
    • 5 time "Long tone" - Frequency 1( tone...tone...tone...tone...tone)
    • 5 time "tone + beep" - Frequency 2( tone, beep...tone,beep...tone,beep...etc.)
    • 5 time two "beeps" – Frequency 3 (beep,beep...beep,beep...beep,beep...etc.)
  • Set the Frequency Mode by moving the throttle stick to position "close", while between the 1st and 5th "Tones" of the desired Frequency Mode.
  • Confirmation of New Frequency mode, single "beep" (brake on); double "beep" (brake off)
  • The Frequency Mode is now memorized , that means it will not change after disconnecting the motor battery pack.
  • If you want to change the Frequency Mode again, disconnect the motor battery pack. Repeat the procedure.

Setting the Current Limit (Hacker Car controller only!)

  • Switch on transmitter
  • Connect motor battery and hold trigger at "full brake"
  • Switch on speed control and wait 5 seconds
  • you will hear 4 tones, wait another 5 seconds
    • you will hear 5 time single "tone"-30 amp current limit (tone...tone...tone....tone...tone)
    • 5 time 2 "tones"-45 amp Current limit (tone,tone...tone,tone...etc)
    • 5 times 3 "tone"-60 amp current limit (tone,tone,tone...tone,tone,tone...etc.)
    • 5 time 4 "tones"-No current limit (tone,tone,tone,tone...tone,tone,tone,tone...etc)
  • Set the current limit by releasing the brake to neutral, while between the 1st and 5th "Tones" of the desired current limit
  • Following the release of the brake, you will hear final "single beep" or "double beep" depending on forward/brake or forward/brake/reverse setting.
  • The Current Limit is now memorized, that means it will not change after disconnecting the motor battery pack.
  • If you want to change the current limit again, disconnect the motor battery pack. Repeat the procedure.

Setting Forward/Brake or Forward/Brake/Reverse mode (Hacker Car controller only!):

  • The speed control is supplied in Forward/Brake mode. If you wish to change to Forward/Brake/Reverse mode, use the following procedure.
  • Switch on the transmitter
  • Connect the battery
  • Hold throttle at 100%
  • Switch on speed control and receiver
  • Wait 5 seconds and you will hear a sequence of 4 tones
  • Immediately move the throttle into neutral position and you will hear 2 tones
  • Forward/Brake/Reverse mode is now activated
  • This mode is stored in the speed control and is not changed when by disconnecting the battery
  • When reconnecting the battery and switching on speed controller, you will hear 1 confirmation beep for Forward/Brake mode and 2 beeps for Forward/Brake/Reverse mode.
  • To switch between modes repeat above procedure again.

Notes about Operation and Warranty:

Reversing the motor directions is achieved by the exchanging the position of any two wires connected to the motor.

Do Not exceed the 10 cells or 4-5 servos when using the BEC.

The speed controller will turn-off the motor when the main power pack voltage falls under 5,3 V or reaches 0,7 V/cell. It depends on which occurs first.

Temperature overload protection is built into the speed controller, it turns off the motor when the temperature reaches 230º F /110º C.

These speed controllers are equipped with protection functions that take care of correct start and operation of the motor across the whole range of RPM, Current and Voltage.

Do Not connect the speed controller to just ‘any’ kind of power source. Take care to ensure the right polarity of NiCd or Ni MH power packs only.

Do not connect the motor battery to the wrong polarity, the speed controller will be severely damaged.

Controllers connected to the wrong battery polarity, WILL NOT be covered under the warranty

Warranty

AeroModel,Inc. warrants products to be free from defects at the date of purchase. This warranty does not cover any component parts damaged by use or modification. AeroModel,Inc. reserves the right to change or modify this warranty without notice. In that AeroModel, Inc. has no control over the final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by user of the final assembled product, the user accepts all resulting liability.

All returns require a "Merchandise Return Authorization (MRA)", which can be obtained by contacting AeroModel Inc. No returns of any type will be accepted without a MRA number and will be returned to the sender. The following information is required for obtaining a MRA number: Customer name ( or Store name), Invoice number, part or model number and explanation of defect or problem.

AeroModel Inc. must authorize all returns within 7 days from receipt of order

All returns must have a copy of the original invoice with MRA number

All returning packages must have the MRA number clearly marked on the outside of the packaging

All packages shall be inspected upon delivery. All claims for damaged products must be made with carrier within 3 days of the receipt of the package.

All defective items must be processed through the Manufacturer or the Distributor of the product

Sender must prepay all transportation and insurance charges

All returning items must be in new , saleable condition. They must have original packing material, manuals and accessories

Hacker Brushless Motors
Rainer Hacker
Thalbacher Str. 59
D-85368 Moosburg

Tel.: 0049 (0) 8761-752 129
Fax.:0049 (0) 8761-754 314

EMAIL : info@hacker-motor.com